【Applicable material】Sugar dregs,Wine dregs, soy sauce dregs, vinegar dregs, furfural dregs, xylose dregs, enzyme dregs, medicine dregs.
【Equipment 】crusher, mixer, granulator, dryer, cooler, etc.
The sugar residue organic fertilizer production line is a process of converting the remaining sugar residue from sugarcane sugar production into organic fertilizer through a series of procedures. Sugar residue, as a rich organic waste, has important practical significance in agricultural production. This production line not only effectively utilizes sugar residue waste, but also produces organic fertilizers that are beneficial to plants and soil, achieving resource recycling.
This conversion process not only solves the problem of treating sugar residue waste, but also provides an environmentally friendly and efficient fertilizer choice for agricultural production. The application of sugar residue organic fertilizer can not only improve soil structure and enhance soil fertility, but also promote crop growth and development, thereby increasing agricultural yield and quality.
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The overview of the sugar residue organic fertilizer production line refers to the process of converting the remaining sugar residue from sugarcane sugar production into organic fertilizer through certain production techniques.
Pre processing:
Sugar residue, as a raw material for organic fertilizers, first needs to be dehydrated through a solid-liquid separator to reduce the free moisture in the material.
The solid material after dehydration has a moisture content of about 40%, which can be further dried by air drying or mechanical drying to reduce the moisture content.
Mix the processed sugar residue with nutritional additives such as oil residue, potassium humate, or humic acid containing high organic matter, adjust their nutrient and carbon nitrogen ratio, and achieve a suitable fermentation state.
The mixture is subjected to stack fermentation, maintaining appropriate humidity and temperature to facilitate microbial activity and organic matter decomposition.
During the fermentation process, it is necessary to regularly flip the pile to ensure oxygen supply and uniform fermentation. Aerobic fermentation technology is used to effectively deodorize and accelerate maturation.
Main fermentation:
After mixing sugar residue with fermentation bacteria, dynamic or static fermentation is carried out by maintaining a suitable temperature through temperature control equipment.
During the fermentation process, rapid heating is achieved, effectively killing bacteria and insect eggs, while decomposing organic matter into beneficial components for plants.
According to the process requirements, the stability and improvement of fertilizer efficiency components are ensured by detecting and controlling the temperature, humidity, and time during the fermentation process.
After completing one fermentation, further add trace elements and other nutrients, stir and mix to obtain homogenized organic fertilizer products.
For materials that are unstable or do not meet standards after fermentation, they can be returned to the pre-treatment or fermentation stage for further processing.
Post processing:
The organic fertilizer that completes fermentation needs to be crushed and screened to achieve a physical state suitable for plant absorption and soil application.
