The rice husk carbonization furnace adopts a continuous production process, which can achieve rapid and efficient carbonization of rice husks. During the carbonization process, rice husks undergo continuous transportation, drying, carbonization, cooling, and other processes, ultimately transforming into high-quality rice husk charcoal.
Rice husk charcoal can generally be used as a covering agent for steel mills, as well as for soil improvement, especially widely used for potted plants. Rice husks are fed into the carbonization furnace through a feeding machine, and carbonization is completed in about 20-30 minutes. Then, the high-temperature bamboo charcoal is cooled by the water cooling device of the carbonization furnace from several hundred degrees Celsius to around 30 ° C, and then directly discharged through the charcoal outlet.
Our rice husk carbonization furnace operates continuously for feeding and discharging, with high production efficiency. It can process 1-5 tons of bamboo shavings per hour and recycle the combustible gas generated during carbonization. It can also separate wood tar and wood vinegar according to requirements, which meets environmental protection requirements.
The rice husk carbonization furnace is mainly based on continuous carbonization technology, which achieves continuous carbonization of rice husks through a rotating furnace body and a double cylinder structure.
This design not only improves production efficiency, but also optimizes the carbonization process, allowing rice husks to be converted into high-quality charcoal products in a shorter period of time.
Double tube structure
The rice husk carbonization furnace adopts a double cylinder structure, with the inner cylinder mainly used for drying and pre carbonization of rice husks, and the outer cylinder responsible for high-temperature carbonization.
Rotating furnace body
The furnace body rotates during operation, and the material is moved in opposite directions in the inner and outer cylinders through spiral guide vanes, achieving uniform carbonization.
Temperature control
The temperature of the carbonization furnace is controlled at approximately 500 ℃ to 600 ℃, with a maximum of 900 ℃, to ensure sufficient carbonization of rice husks.
Continuous feeding and discharging
Adopting continuous feeding and discharging methods, unlike intermittent furnaces, can significantly improve production efficiency and reduce downtime.
Water cooled carbon removal device
Due to the high temperature of the discharged charcoal, a water-cooled charcoal screw device is used for cooling to ensure safety and prevent reignition.
Dry distillation carbonization method
The use of combustible gases generated during carbonization for secondary combustion reduces additional energy demand.
Smoke purification system
Effectively separating wood tar and wood acid solution, obtaining pure combustible gas while reducing environmental pollution.
Automated control system
The carbonization furnace is equipped with an automated control system to monitor and adjust the production process in real-time, improving operational convenience and safety.
In short, the rice husk carbonization furnace has important application value in modern industry due to its efficient and environmentally friendly continuous carbonization technology. Its working principle includes a unique dual cylinder structure and a rotating furnace body design, which can achieve fast and uniform carbonization effect. By optimizing the carbonization temperature and discharge speed, production efficiency can be improved while ensuring product quality. The automation control system and comprehensive safety measures further enhance the reliability and practicality of the equipment.
For more information, please contact us by sending an inquiry today! We can help you!
World-class and Energy-saving Operation, Factory Price & Fast Delivery.
