Animals waste has been used as fertilizers for centuries. Today, organic fertilizer from poultry manure is a cornerstone of sustainable agriculture. This fertilizer not only rich is nutrition but also great for soil health. This is a powerful alternative of the Chemicals fertilizers. It not only feeds the plenty nutrition but also creates resilient soil. This Guide explore the methods, benefit and practical use of the Organic fertilizer from poultry manure.
Using poultry manure as fertilizer helps transform a waste product into a nutricous fertilizers. This process supports ecological farming practices. The poultry industry generates millions of tons of manure daily. The Organic Fertilizer from Poultry Manure industry solves the waste disposal problem of the poultry industry. And help the growth of plants.
Benefits for your soil and plants
The advantages of using organic fertilizer from poultry manure extend far beyond simple nutrition. It is a complete Organic soil solution. It improves soil structure, enhances water retention, and creates biological activity in the soil. Healthy soil is essential for a productive garden and farm. This fertilizer helps create a Thriving ecosystem beneath the surface.
This natural soil solution is filled with beneficial microorganisms. These micro bacteria break down organic matter, making nutrients more available to plants. They also help suppress soil-borne diseases. Furthermore, it improves the soil’s cation exchange capacity (CEC). This allows the soil to hold onto nutrients more effectively. Reducing the nutrition lost.
poultry manure is rich in nitrogen (N), phosphorus (P), and potassium (K), alongside other micro-nutrients and organic matter. The main reason for that is their feed. A chicken on average digests only 25% of the nutrients in their feed. Making it a highly beneficial for the organic fertilizer production. Directly using them will harm the plant as it contains high amount of ammonia.
From Waste to Resource: Processing Poultry Manure for Safe Use
To be used as fertilizer the Chicken manure needed to be fermented or compost. fresh chicken manure contains around 60-80% water. It cant be used for immediate granulation. The manure has to go through fermentation or composting to be useful. The ammonia inside of the fresh chicken manure is harmful to the plant. Also the high nitrogen also harms the corps and reduce the harvest.
Composting Method:
Raw poultry manure is harmful for the soil. It cant be use directly as the high nitrogen content in the manure can burn the plant roots. To avoid this Composting or fermentation is necessary. Those process generates heat that kills pathogens and weed seeds. Also this reduce the foul Oder coming from the manure and when the composting is done it became soil like.
Composting requires an effective balance of carbon and nitrogen. Manure should be mixed with carbon rich nutritious source like straw, sawdust or leaves. This process required regular turning of the pile. LANE Crawler Compost Turner Helps with this process. It is equipped with water spray and can turn the pile effectively to maintain the oxygen level of the pile. When the compost is ready it will turn into durk , crumbly and will have an earthly smell. The bad smell will be fully gone. This finished compost is a superior, well-balanced organic garden fertilizer.
Organic Fertilizer from Poultry Manure by the way of Fomentation process retains higher amount of nutrition. In the composting method some amount of nutrition get lost. It is mixed with carbon rich organic matter or sawdust to carbon-to-nitrogen ratio . Then those are mixed properly and fermentation begains. In this process microorganisms breaks down organic matter and generate heat. This method should retain 60 degree heat during turning in the fermentation tank.
In this process all the weed seed gets destroyed, and materials get stabilized. This process usually takes 3-4 weeks but with the help of LANE fermentation Tank this process only takes 2 weeks and With the help of LANE rotary fermentation tank it takes only 1 Weeks. After that the fermented raw material needs 2 weeks of aging.
After the fermentation or composting all the compost materials proceeds to crushing and drying. Raw materials are sent to the crusher after processing. To create a fine uniform powder. This makes it suitable for granulation.
This is the core stage where the powdered fertilizer is formed into pellets. To make granulation from the raw materials Several granulation equipment options are available, each with its own mechanism. A common method is the LANE Stirring pin granulation Process. In this machine there are stirring pin that rotates and makes granulate. This process creates even granulation process and is very economical. Another popular method is using Disk granulation. In this process the raw material will be placed into a disk and it will rotate to create a round granule. There is also rotary drum granulation that rotates and create Organic Fertilizer from Poultry Manure .
Drying
Following fermentation, the composted material proceeds to drying. Reducing moisture is a critical step for successful granule formation. LANE industrial rotary Dryer is the best suitable for organic fertilizer from poultry manure. The heating source of this dryer is customizable. And there is a cyclone for dust collection and a fan to transfer the heat evenly to throughout the dryer. This dryer brings down the moister content to around 5% suitable for organic fertilizer. This drying process also count as second granulation. it greatly reduces the weight and volume of the material. After drying, the material passed through the Cooler.
Cooling, Screening, and Packaging
After coming our of the Dryer the granuler is hot and soft. organic fertilizer from poultry manure It needs to be hardened. LANE rotary drum cooler is best suitable for this. With the capacity of 1-40 Ton per hour it can cool very evenly. Cooling increses fertilizers mechanical strength for handling and make them easy for packing. The cooled granules are then passed over a screening machine, such as a LANE rotary Screening machine, which separates the correctly sized product from dust and oversized pieces. The dust and oversized product then sent to the beginning of the line for crushing. The final, on-spec granular organic fertilizer is then conveyed to a packaging machine for bagging.
Overview of the full production line
The Production of organic fertilizer from poultry manure starts from the pre processing. Fermentation tank helps chicken manure to be fermented as a raw material for organic Fertilizer Production line. After fermenting or composting it is necessary to do aging. After aging the raw material will be sent to crusher where it will turn the raw material into powder. After that the material will be sent to the granulation machine to granulate. After granulation it is necessary to do heating and cooling. This makes the granules hardened and which in turn it makes it easy to packing.
The granules are then separated and classified through a screening machine following the cooling stage to ensure product uniformity. In addition, a complete system will include such auxiliary equipment as belt conveyors and bucket elevators for material handling, a blender for homogeneous mixing, and an automatic weighing and packaging machine for bagging the final product. Selection and sizing of this granulation equipment should be based on the desired annual production capacity, which can range from 10,000 to 50,000 tons for different operational scales.
Economic and Environmental Benefits: A Win-Win Proposition
Investing in a poultry manure granulation system creates a compelling win-win scenario. Environmentally, it provides a systematic solution for manure waste management, converting a potential pollutant into a resource. This significantly reduces the risks of soil and water contamination, greenhouse gas emissions from manure lagoons, and the odor nuisances that often lead to conflicts between farms and neighboring communities . By closing the nutrient loop, this process is a cornerstone of a circular economy in agriculture.
Economically, the value of poultry manure is dramatically enhanced through granulation. The process results in a concentrated, standardized, and branded product that can be sold at a higher price point than raw manure or simple compost. The reduced volume and weight slash long-distance transportation costs, opening up broader markets. Furthermore, governments in many regions, recognizing the environmental and agricultural benefits, often provide subsidies or support for the use of such processed organic fertilizers, further improving the business case for producers
Conclusion: The Future is Granular
The production of granular organic fertilizer from poultry manure is more than just a waste management strategy; it is a environmental friendly method that not only help clean up the environment but also help farmers retain their soil quality. Organic fertilizer from poultry manure helps overcoming the handling, storage, and application challenges of raw manure, granulation technology unlocks the full agronomic potential of this natural resource.
As the demand for sustainable farming practices and organic food continues to grow, the market for high-quality granular organic fertilizer is poised for significant expansion. For poultry farmers, entrepreneurs, and the environment alike, granulating poultry manure is a clear step toward a more productive and sustainable future.
For more details, please feel free to contact us.
Henan Lane Heavy Industry Machinery Technology Co., Ltd.
Email: sales@lanesvc.com
Contact number: +86 13526470520
Whatsapp: +86 13526470520