With the high demand for organic foods and organic agricultural products, farmers and agri-businesses are increasingly building more organic farms. Setting up a plant that aligns with the green economy has become a strategic and profitable venture, turning organic waste into high-value agricultural inputs. Choosing the right machinery is at the core of every Bio Organic Fertilizer Plant Setup, because the equipment you invest in determines your production capacity, product quality, and long-term profitability. LANE Machinery, a leading manufacturer of fertilizer equipment, provides customized solutions to support your Bio Organic Fertilizer Plant Setup and ensures smooth, efficient operation. This guide breaks down the essential machinery required for a complete bio organic fertilizer plant setup.
The first step of a bio organic fertilizer plant is raw material preprocessing. During the Bio Organic Fertilizer Plant Setup, raw materials such as animal manure, agricultural waste, and plant straw must first be decomposed and sterilized. This ensures a stable fermentation process and forms the foundation of high-quality bio-organic fertilizer.
Crusher/Mixer: Raw organic materials often come in large, uneven clumps. These need to be crushed into a uniform size before mixing them into an ideal carbon to nitrogen ratio (normally 25:1-30:1). A LANE crusher and mixer is used to achieve the perfect carbon-to-nitrogen ratio for efficient composting.
Compost Turner: Composting is the heart of the bio-fermentation process. Traditional composting uses time-consuming static piles where it takes 6-12 months to compost. LANE machinery offers an effective solution that can turn raw materials into compost in 12-45 days depending on the equipment.
Crawler Type Compost Turner: This is ideal for large scale production lines that have space available. This machine has a strong shredding and turning capacity, ensuring even aeration. LANE machine is equipped with water spray to control temperature of the pile.
Tractor-Pulled Turners: This is a more flexible option for smaller operations. These are attached to a tractor’s PTO and are towed along the windrow.
Groove type compost turner: This is an indoor compost turner. It uses a rail system to move. This machine can be moved from one room to another with a specialized moving vehicle. LANE groove type compost turner can be customized according to the room size.
These machines introduce oxygen into the compost pile, regulate temperature, and release harmful gases, creating the ideal environment for beneficial microbes to break down organic matter into stable humus in just 25–45 days — a critical step in any Bio Organic Fertilizer Plant Setup.
Once the raw material is fully fermented and cured, it is ready for granulation, which is the core stage of the production process and a defining step in a successful Bio Organic Fertilizer Plant Setup.
Dynamic batching system: Raw materials are first put into the LANE dynamic batching system. It is equipped with scaling and weighting meters. It releases the raw material into your bio organic fertilizer plant.
Vertical Crusher: After curing and aging your compost can form clumps. LANE vertical crusher is used in this stage to crush the compost into fine powder.
Stirring Pin granulator and polishing: After crushing the powder is sent to the LANE stirring pin granulator. It uses a high-speed rotating shaft equipped with “pins” or stirring teeth. The raw materials are fed into the chamber where it uses high-speed rotating stirring pins to knead and extrude materials into granules. After granulation some particles need polishing. Not all granules come out as the same size. LANE polishing machine is used in this process.
Dryer & Cooler: After granulation it is necessary to dry the granules to reduce the moisture. High moisture can cause caking. LANE rotary dryer uses hot air from the hot air furnace to reduce the moisture of the granules. Subsequently, a rotary cooler brings the temperature of the granules down to a safe level for storage and packaging, preventing degradation.
The production now moves into the post-processing phase, where the granules are screened and packaged — an essential part of completing a reliable Bio Organic Fertilizer Plant Setup.
Rotary Screening Machine: This machine separates the perfectly sized granules from the fines (undersized particles) and broken oversized particles. The on-spec granules move forward to packaging. The fines and broken oversized particles are sent to the crusher to be recycled into the bio organic fertilizer plant.
Automatic Packaging Machine: This system automates the weighing and bagging of the granules into predefined weights (e.g., 5kg, 25kg, 50kg). It includes a silo, a weighing hopper, a conveyor, and a sewing or sealing machine, ensuring speed, accuracy, and a professional presentation.
Belt Conveyors: Throughout the entire bio organic fertilizer plant setup, belt conveyors are the arteries that connect different machines.
LANE Heavy Industry Co., Ltd is a one-stop turnkey solution for your bio organic fertilizer plant, offering complete support for a smooth Bio Organic Fertilizer Plant Setup. We design the entire production line according to your needs. Sourcing each machine from different suppliers can lead to compatibility issues, inefficient operation, and maintenance nightmares. LANE provides:
Seamless Compatibility: All machines from LANE are designed to work together harmoniously.
Single-Point Accountability: We supply machines, provide training, and after-sales service. So you don’t have to contact anyone else.
Optimized Workflow: The entire bio organic fertilizer plant is engineered for maximum efficiency and output.
Customization: The bio organic fertilizer plant can be tailored to your specific raw materials, desired capacity, and final product goals.
For more details, please feel free to contact us.
Henan Lane Heavy Industry Machinery Technology Co., Ltd.
Email: sales@lanesvc.com
Contact number: +86 13526470520
Whatsapp: +86 13526470520