Custom-Built & Full-Service ✅ Complete Systems - Crushers to filling machinesM ✅ Tailored Solutions - Scale (1-200TPD) & formula customization ✅ End-to-End Service - Design, install, train, certify
Precision is the foundation of high-quality NPK liquid fertilizer. The automated dosing system uses high-precision load cells and electromagnetic flow meters to accurately measure water, nitrogen, phosphorus, and potassium sources according to pre-set formulas. This system eliminates the inconsistencies of manual weighing, ensuring that every batch of fertilizer meets the exact nutrient analysis required for specific crop stages.
The entire system is controlled by a centralized PLC interface, which can store hundreds of different formulas for quick switching. All contact parts are made of heavy-duty stainless steel to resist the highly corrosive nature of concentrated mineral salts, providing a reliable and low-maintenance start to your production line.
For organic liquid fertilizers, the bio-fermentation tank is essential for converting raw organic matter into plant-available nutrients through microbial action. It features an integrated aeration and agitation system that maintains the optimal dissolved oxygen levels and temperature for beneficial microorganisms. This process effectively breaks down complex proteins and carbon chains while neutralizing harmful pathogens and odors.
Our fermentation tanks are designed with a mirror-polished interior to prevent bacterial buildup and ensure easy sterilization between batches. Depending on your production needs, we can customize these tanks with heating jackets and advanced sensors for pH and DO (Dissolved Oxygen) monitoring, ensuring a stable and high-yield biological process.
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In the NPK process, this tank ensures the rapid dissolution of solid salts; in organic lines, it is used for deep homogenization of extracts. The high-shear impeller creates intense mechanical force that breaks down large particles and ensures that micronutrients or organic suspensions are evenly dispersed throughout the liquid phase. This prevents future crystallization and ensures a stable shelf life for the fertilizer.
The tank's modular design allows for the addition of high-speed dispersers or specialized baffles to suit different viscosities. Whether you are producing a clear NPK solution or a thick organic suspension, the 304/316L stainless steel construction ensures zero contamination and excellent resistance to chemical wear.
To produce a clean organic liquid fertilizer, the solid residues must be efficiently removed. The screw press separator uses a high-torque screw to compress the fermented slurry against a fine-mesh wedge wire screen. This mechanical process isolates the nutrient-rich liquid phase while producing a dry solid byproduct that can be sold as high-quality compost, effectively creating two revenue streams from one process.
The separator is engineered for continuous 24-hour operation with self-cleaning capabilities. By removing large fibers and insoluble particles at this stage, it significantly reduces the workload on downstream filtration systems and prevents equipment downtime caused by clogging.
As the final refinement step, the double filter consists of two independent filter units and a three-way ball valve. It allows for continuous operation because one unit can be cleaned or replaced while the other continues the filtration process. This is critical for maintaining a 24-hour production cycle, especially when processing organic materials that may contain fluctuating levels of fine impurities.
The system supports multi-stage filtration—typically using a coarse filter first to remove medium particles, followed by a fine filter to capture minute substances. We offer custom filter materials (Carbon Steel, 304, or 316 Stainless Steel) and surface finishes to meet the most stringent quality standards for high-end fertigation products.
The packaging stage demands both speed and accuracy. Our automatic filling machine uses flow-meter or piston-driven technology to ensure each bottle is filled to the precise volume, minimizing product giveaway. The system is fully enclosed to prevent environmental contamination and features anti-drip nozzles that keep the packaging area clean and professional.
Following the filling process, the integrated capping unit ensures an airtight seal, preserving the chemical stability of NPK formulas and the microbial activity of organic fertilizers. The system is highly adaptable, allowing for quick adjustments between various bottle shapes and sizes, from small retail containers to large industrial drums.
