As more and more people pay attention to green environmental protection, organic fertilizers have gradually replaced the use of chemical fertilizers, so more and more people are investing in organic fertilizer equipment. However, some purchased organic fertilizer equipment cannot always be produced according to plan. What is the reason? In fact, most of them are because they are not operated according to the instructions, especially when the organic fertilizer equipment is operated for the first time, so what should be paid attention to when the organic fertilizer equipment is operated for the first time? Next, LANE will answer this question for you.
Equipment running-in and preheating:
Since the various components of the new equipment have not been fully run-in before, the equipment needs to be heated before the first start-up. Generally, the heating time is controlled within 35-45 minutes. For specific operation, first pull the motor V-belt by hand until it is loose, and then pull the motor continuously for 8-10 times according to the normal operation option. Then continue to heat up for about 10 minutes to ensure that all components of the equipment are fully preheated.
Temperature control:
After starting the machine, the temperature needs to be controlled according to the different properties of the material, and it may be necessary to continue to adjust and heat it. In the conventional production process, continuous heating is required to maintain a suitable production temperature. The temperature near the vent hole and the head should be kept at around 200°C. At this high temperature, most materials can be handled and processed very well. After use, the power supply of the main machine must be cut off first, and the head plug of the equipment (with the wrench part) must be removed. Preheat it separately before the next use.
Raw material quality:
The raw materials of organic fertilizer mainly include various organic wastes, such as crop straw, livestock and poultry manure, etc. When selecting raw materials, attention must be paid to the source and quality, and the use of harmful substances or contaminated raw materials must be avoided to ensure the quality and effect of organic fertilizer.
Temperature and humidity control:
Microbial fermentation is required in the production process of organic fertilizer, and the fermentation environment needs to have certain temperature and humidity conditions. Therefore, it is necessary to control the appropriate range of fermentation pile temperature and adjust the humidity in time according to the specific raw materials and production process requirements.
Equipment cleaning and maintenance:
Regular cleaning and maintenance of organic fertilizer equipment is an important measure to maintain the normal operation of the equipment and product quality. After the equipment has been running for a period of time, pollutants and residues will be generated. If they are not cleaned in time, it will affect the normal operation of the equipment and the quality of the product.
Environmental protection and safety:
A certain amount of waste gas, wastewater and solid waste will be generated during the production of organic fertilizer. Therefore, it is necessary to establish corresponding pollution prevention and control facilities to ensure that the waste gas is discharged in compliance with the standards, the wastewater is discharged in compliance with the standards after treatment, and the solid waste is properly handled and disposed of.
At the same time, it is also necessary to pay attention to production safety. The complete set of organic fertilizer production equipment is a heavy machinery. When operating the complete set of organic fertilizer production equipment, it is necessary to strictly abide by the corresponding operating procedures and production matters to ensure safe and effective production.
Installation matters:
When installing, pay attention to keeping the organic fertilizer equipment in a vertical and horizontal state with the ground. After the installation is completed, it is also necessary to check whether the screws of the machine are loose and whether the fan box of the main compartment door is tight. If there is any looseness, it needs to be reinforced immediately to avoid accidents.
The above are all the matters that need to be paid attention to when the organic fertilizer equipment is operated for the first time. I hope it can help you.
Henan Lane Heavy Industry Machinery Technology Co., Ltd., Zhengzhou, has been providing customized process and production line solutions for equipment manufacturing for the fertilizer industry for more than 20 years, including organic fertilizer production lines with an annual output of 1,000-200,000 tons, compound fertilizer production lines with an annual output of 1,000-300,000 tons, water-soluble fertilizer production lines with an annual output of 1,000-2—– tons, and liquid fertilizer production lines. We can not only provide you with production line solutions, but also solve other production problems for you.
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Henan Lane Heavy Industry Machinery Technology Co., Ltd.
Email: sales2@lanesvc.com
Tel: +86 15515885328
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