Liquid fertilizer fermentation tank is a kind of equipment used for the production of microbial fertilizer. Its main function is to promote the growth and metabolism of microorganisms by controlling the temperature, pH value, stirring speed and other parameters during the fermentation process, thereby producing liquid fertilizer.
LANE’s liquid fertilizer fermentation tank has the functions of stirring, mixing, blending, homogenization, etc. The structure and configuration can be designed according to the requirements of the production process, and a standardized and humanized stirring tank can be realized. It is widely used in coatings, medicine, building materials, chemicals, pigments, resins, food, scientific research and other industries.
Liquid fertilizer fermentation tank |
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| Work Volume(L) | Dimension of tank(mm) | Total height(mm) | Insulated layer(mm) | Diameter of inlet&outlet(mm) | Motor power(kw) | Blending speed(r/min) |
| 500 | 840*1000 | 2300 | 60 | 38 | 0.75 | Rotating 20,35,50, 100,500 Stepless speed reducer or inverter reducer available |
| 600 | 920*1000 | 2400 | 60 | 38 | 0.75 | |
| 700 | 990*1000 | 2400 | 60 | 38 | 0.75 | |
| 800 | 950*1220 | 2550 | 60 | 38 | 0.75 | |
| 900 | 1010*1220 | 2700 | 60 | 38 | 0.75 | |
| 1000 | 1060*1220 | 2700 | 60 | 51 | 1.1 | |
| 2000 | 1340*1500 | 2750 | 60 | 51 | 2.2 | |
| 3000 | 1410*2000 | 3500 | 60 | 51 | 4 | |
| 5000 | 1910*2000 | 3850 | 60 | 51 | 5.5 | |
| 10000 | 2300*2440 | 4500 | 60 | 51 | 7.5 | |
| 15000 | 2530*3000 | 5200 | 60 | 51 | 7.5 | |
| 20000 | 2640*3660 | 5800 | 60 | 51 | 7.5 | |
The liquid fertilizer fermentation tank is mainly composed of the following parts:
Tank: used to hold liquid or slurry, usually made of SUS304 or SUS316L stainless steel, with the characteristics of corrosion resistance and high temperature resistance.
Stirring device: including stirrer, motor, reducer, etc., to achieve material mixing through the rotation of stirring blades.
Socket: used for heating or cooling, the sheath material can be Q235-B or SUS304, and the form includes full sheath, semicircular coil sheath, etc.
Inlet and outlet: convenient for feeding and discharging.
Sealing device: such as mechanical seal or packing seal to ensure the sealing performance of the tank body and prevent material leakage.
Other accessories: such as thermometer, pressure gauge, liquid level gauge, sight glass, respirator, etc., for monitoring and operation.
The working principle of the liquid fertilizer fermentation tank is to make the material move axially and radially in the tank through the rotation of the stirrer, thereby achieving shear mixing and diffusion mixing. The specific process is as follows:
Material input: Add raw materials into the tank according to the formula ratio.
Mixing process: When the agitator rotates, the material generates centrifugal force in the tank, the upper blade presses the material downward, and the lower blade throws the material upward. Through the action of the baffle, the medium is completely mixed in a short time.
Heating or cooling: According to the process requirements, the material temperature is adjusted by the heating medium or cooling medium in the jacket.
Discharging: After mixing is completed, the mixed material is discharged through the discharging device.
1.Strong corrosion resistance: Made of SUS304 or SUS316L stainless steel, it can resist the corrosion of chemical substances such as acid, alkali, and salt, and is suitable for a variety of chemical, pharmaceutical, food and other industries.
2.Efficient mixing: Advanced mixing technology can quickly and evenly mix materials of different components, improve product quality and production efficiency.
3.Easy to clean and maintain: The surface of the liquid fertilizer fermentation tank body and mixing blades is smooth, and with the CIP (cleaning in place) system, it is easy to quickly clean and disinfect and reduce cross contamination.
4.Energy saving and high efficiency: The liquid fertilizer fermentation tank is reasonably designed to effectively reduce energy consumption, and has heating, cooling and other functions to meet different process requirements.
5.Comply with GMP standards: The liquid fertilizer fermentation tank is precisely polished inside and outside, in line with the requirements of Good Manufacturing Practice (GMP) for pharmaceutical production, and is suitable for industries with high hygiene requirements.
6.Automated control: Modern mixing tanks are equipped with automated control systems that can accurately control parameters such as temperature, mixing speed, and pressure to improve operational convenience and safety.
liquid fertilizer fermentation tank, with their excellent material, reasonable structural design, and efficient working performance, play an important role in liquid fertilizer production and are key equipment to ensure product quality and production efficiency.
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