The Mulching Crawler Compost Turner is a large-scale composting equipment that integrates composting and film rolling. It adopts advanced fermentation technology and combines film covering technology to maximize nutrient utilization. This technology developed by LANE does not require a closed plant or a deodorizing device. It can be turned in place at one time, greatly improving the quality and efficiency of composting operations.
Mulching Crawler Compost Turner |
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Model | Maximum throughput | Turning depth | Turning width |
LA-Y4200 | 3800 | 1.6-1.9m | 4.22m |
The Mulching Crawler Compost Turner is mainly composed of the following parts:
Frame: This is the basic structure of the equipment, usually including a bracket and a universal wheel, which is used to support the entire equipment and enable it to move.
Drive system: It includes a motor and a transmission mechanism. The motor is connected to the electrical box through wires to drive the transmission mechanism to operate.
Turning mechanism: It consists of a hook-tooth roller and a turning knife. The outer surface of the hook-tooth roller is provided with multiple turning knives for stirring the material.
Film-covering mechanism: It includes a film roller, a lower film roller and a clamping wheel. The film roller is used to wrap the film, the lower film roller is used to convey the film downward to cover the surface of the material, and the clamping wheel is used to clamp the film.
Travel device: It is composed of travel motor, transmission gear and travel wheel, which enables the equipment to move freely in the workplace.
Hydraulic lifting device: It is composed of hydraulic pump station, solenoid valve body, hydraulic oil pipe and hydraulic cylinder column, which is used to adjust the height of the equipment.
The working principle of the Mulching Crawler Compost Turner can be divided into two main parts: flipping and film covering.
Flipping process: After the equipment moves to the specified position through the travel device, the motor is started to drive the transmission mechanism, and the transmission mechanism drives the hook tooth roller to rotate through the connecting shaft. The turning knife on the hook tooth roller rotates accordingly, turning the material to make it fully contact with the air to achieve the fermentation effect.
Film covering process: After the flipping is completed, the Mulching Crawler Compost Turner continues to move forward, and the film on the film roller is pulled out and passes between the lower film rollers to cover the surface of the material.
The pressure wheel then presses the film to ensure that the film is evenly covered on the material.
The Mulching Crawler Compost Turner has the following significant advantages:
Improve nutrient utilization: Combined with film covering technology, it can maximize nutrient utilization, reduce nitrogen loss, and does not require closed plant and deodorization equipment.
Easy to operate: The Mulching Crawler Compost Turner is flexible and simple to operate, single-lever operation, hydraulic drive, can turn on the spot, and has strong adaptability.
Easy maintenance: reasonable structure, all parts are standard parts, quick maintenance, and low failure rate.
Environmental benefits: The turning and filming work can be completed at one time, solving the pollution problem during pretreatment before fermentation, and the environmental benefits are significant.
LANE’s Mulching Crawler Compost Turner has been widely used in organic fertilizer production, sludge treatment and other fields due to its high efficiency, energy saving and environmental protection, and has obtained a national invention patent for its innovative filming technology.
LANE has done enough research in this regard, how to complete the composting fermentation process better and faster, we can choose the right equipment for you to meet your production needs.
As a leading fertilizer equipment supplier in China, LANE has helped more than 30,000 customers get the products they need. We provide a variety of equipment, including coating machines, granulators, mixers, turning and pushing machines, etc. In addition, we have a professional design team to help you. If you encounter any problems during the installation process or machine operation, you can contact us at any time.
In addition, LANE also provides flexible transportation solutions. No matter where, the products can be delivered directly to your designated place.
For more details, please feel free to contact us.
Henan Lane Heavy Industry Machinery Technology Co., Ltd.
Email: sales2@lanesvc.com
Contact number: +86 15515885328
Whatsapp: +86 15515885328
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