Hey farmers, let’s talk real. Feed is your biggest expense, right? Prices keep rising, but your animals still waste half of it by picking through loose mash, kicking it around, or letting it turn dusty. Pigs get tummy issues, chickens grow unevenly, cows take forever to fatten. You end up buying more feed just to see slow results. It’s frustrating! The simple answer many are turning to is improving feed digestibility using pelleting technology. Turn that dusty mash into neat pellets with flat die or ring die mills, and watch everything change for the better.
Picture this: a compact machine that fits in your shed, costs little, and makes perfect pellets right on your farm. That’s the flat die pellet mill! It’s super simple – like a big pasta maker for feed.
You grind your corn, soybean meal, wheat bran, and additives into powder. Add a little water (about 15-18%), pour it in the hopper. A flat metal plate with hundreds of small holes sits at the bottom. Two or three rollers roll over the powder, pushing it through the holes with pressure. Heat from friction (around 70-90°C) cooks the starch a bit, making pellets stick together naturally.
Out come warm, shiny pellets! Let them cool on a tray, and they’re ready for feeding.
Farmers love flat die granulators because improving feed digestibility using pelleting technology starts right here for small operations. It’s super easy to operate – even one person can run it. Low electricity use – perfect if power is expensive. Easy to clean and change dies for different pellet sizes (4mm for chickens, 6-8mm for pigs). Great for 200-1000 kg per hour – ideal for small to medium farms.
One farmer started with a 200kg/h flat die mill for his 80 pigs. In the first month, feed waste dropped from 15% to almost nothing. Animals ate faster, digested better, and gained weight quicker. That’s the real impact of improving feed digestibility using pelleting technology with a simple flat die machine.
When your farm grows and you need tons of pellets daily, step up to the horizontal ring die pellet mill. This is the workhorse you see in big feed factories, but now available for large family farms too.
The ring die is a big circular steel ring with holes all around. It spins horizontally. Rollers inside press the conditioned mash (mixed with steam) against the ring wall. Pellets are squeezed out, cut to length, and dropped below.
Why horizontal design? It’s stable, wears evenly, and can run 24/7 without shaking. Capacity? Easy 1-20 tons per hour!
Key advantages: Higher output and better pellet quality – harder, shinier pellets that don’t break in transport. Automatic steam conditioning – gets moisture and temperature just right for maximum starch gelatinization. Longer die and roller life – saves money over time. Perfect for all animals: poultry, pigs, cattle, even fish feed.
A chicken farm with 10,000 birds switched to a 2-ton/hour horizontal ring die mill. Feed conversion improved by 12%. Birds grew uniformly, egg production went up, and medicine costs dropped because improving feed digestibility using pelleting technology delivered better results at this scale. It pays for the machine in under a year.
Let’s compare side by side:
Loose mash feed:
Pelleted feed from flat die or ring die mills:
The heat and pressure in both machines partially cook the feed, breaking anti-nutritional factors in soybean or cottonseed meal. Starch becomes gel-like, proteins more available. Result? Animals get 8-15% more energy from the same ingredients. Improving feed digestibility using pelleting technology is why this happens so effectively. That’s pure profit in your pocket.
Want top results? Follow these easy tricks:
For flat die: Run slower for harder pellets. For ring die: Use good steam – it’s the secret to great digestibility when improving feed digestibility using pelleting technology.
Uncle Li in Henan started with a small flat die mill three years ago. “I thought pellets were only for big factories. Now my 120 pigs finish 10 days earlier, and I save 400 bags of feed per year thanks to improving feed digestibility using pelleting technology!”
Sister Wang runs 15,000 layers. She upgraded to horizontal ring die last year. “Eggs are bigger, shells stronger, and broken eggs almost zero. The machine paid for itself in 8 months because of improving feed digestibility using pelleting technology.”
These are everyday farmers, just like you and me. Improving feed digestibility using pelleting technology changed their farms – and it can change yours too.
Both flat die and ring die mills are tough, but a little care goes far:
Do this, and your machine runs smoothly for 10+ years, keeping improving feed digestibility using pelleting technology consistent.
We’ve been building feed and fertilizer machines in China for over 20 years at LANE. Thousands of farmers use our flat die and horizontal ring die pellet mills every day. Our engineers visit farms, listen to your needs, then design the complete production lines – from crusher to packer.
We handle everything: factory making, shipping, installation, training, and lifetime support. Something wrong? Our team fixes it fast, even sends parts overnight if needed.
All LANE machines meet ISO 9001 and CE standards – built strong, safe, and efficient. Whether you want a small flat die setup or full ring die production line, we make it simple and affordable to start improving feed digestibility using pelleting technology.
Stop watching money blow away as feed dust. Start making perfect pellets tomorrow with the right equipment.
Improving feed digestibility using pelleting technology with a good flat die or ring die mill is the easiest upgrade you’ll ever make. Animals happier, wallet fuller, work lighter.
Contact LANE today. Tell us about your farm – how many animals, what feed you use. We’ll recommend the perfect machine and give you the best price.
Your better farm starts with one decision. Make the call – you won’t regret it!
For more details, please feel free to contact us.
Henan Lane Heavy Industry Machinery Technology Co., Ltd.
Email: sales@lanesvc.com
Contact number: +86 13526470520
Whatsapp: +86 13526470520